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Universal cutting, bending and beading machine for belted components with axial leads
Characteristics
Lead diameters from 0.4 to 1.3 mm without tool changes
Belt spacing 5, 10 and 15 mm
Output adjustable up to max. 8,000 units/hour (depends on belt quality and lead diameter)
Components are always tension released during processing (4-5 kg elastic)
Safe and strain-free handling of the components by bending rolls with adjustable pressure
Crimping deepness continuously adjustable
Bending angle also adjustable
Pitch (2,5 - 60 mm) and pin length (3 - 30 mm) can be read and continuously adjusted over a digital display
Parameters and belt width are adjustable with turning knobs (located outside the machine)
Repetitive accuracy of parameters 0.05 mm
Machine is PLC-controlled (Siemens) and switches off automatically under the following conditions: nominal pieces reached, end of or failure in belt
Electronic counter
Tools are driven by cam discs
Electric drive with tooth belt (three-phase motor)
Machine is very low-maintenance, since linear guides are located at flexible components (feed unit, bending unit, tension release, belt feeding)
Belt feeding takes place at the front of the machine
End of belt slides out at the back side of the machine
Components dro into ESD-box below the machine
Operation voltage: 230V/50Hz (standard), other voltages are available on demand
Length x width x height (without accessories): 600 x 500 x 510 mm
Weight: approx. 53 kg (without accessories)
Easy changeable tools (2-3 min) facilitate the production of the below mentioned standard forms
Special shapes are also possible
Tools are made with carbide to guarantee high durability
Tools illustration:
Bending form 1:
Cutting and bending from 0.4 - 1.3 mm wire diameters
Body diameter: max. 35 mm
With a printed board thickness of 1.6 mm, the lead penetration depth is then 1.5 0.1 mm (standard).
Distance between body and bending radius depends on width of the used bending finger
Options: 1.0 1.2 1.5 mm (standard = 1.5 mm)
Bending form 2:
Snap-in cutting, bending and crimping
Wire diameters from 0.4 - 0.9 mm
Body diameter: max. 35 mm
With a printed board thickness of 1.6 mm, the lead penetration depth is then 1.5 0.1 mm (standard).
Bending form 3:
Standoff cutting, bending and crimping
Wire diameters from 0.4 - 1.3 mm
Body diameter: max. 35 mm
With a printed board thickness of 1.6 mm, the lead penetration depth is then 1.5 0.1 mm (standard).
Bending form 4:
Upright / Crimping shapes: snap-in, standoff and straight cutting
Wire diameters from 0.4 - 0.9 mm without tool change
Body diameter: max. 5 mm
With a printed board thickness of 1.6 mm, the lead penetration depth is then 1.5 0.1 mm (standard).
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